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Owner’s Manual and
Installation Instructions
Liquid-cooled Recreational Vehicle Generator
• Model: 004270-3
QUIETPACT™ 75D
This manual should remain with the unit.
Vedere la pagina 0
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Sommario

Pagina 1 - Installation Instructions

Owner’s Manual andInstallation InstructionsLiquid-cooled Recreational Vehicle Generator• Model: 004270-3QUIETPACT™ 75DThis manual should remain with t

Pagina 2 - 1-800-333-1322

8 Generac®Power Systems, Inc.Section 2 – OperationQUIETPACT™ 75D Recreational Vehicle Generator2.3.2 ENGINE LUBRICATIONBefore starting the engine, hav

Pagina 3 - Part I – Owner’s Manual

Generac®Power Systems, Inc. 9Section 2 – OperationQUIETPACT™ 75D Recreational Vehicle Generator2. If the engine is cold, press the Preheat switch fora

Pagina 4 - WARNING:

10 Generac®Power Systems, Inc.Section 2 – OperationQUIETPACT™ 75D Recreational Vehicle GeneratorFigure 2.2 – Engine Protective Devices2.7.3 OVERSPEED

Pagina 5

Generac®Power Systems, Inc. 11Section 3 – MaintenanceQUIETPACT™ 75D Recreational Vehicle Generator2.8.4 OPERATION IN HIGH GRASSOR BRUSHNever operate t

Pagina 6 - 1.1 GENERATOR IDENTIFICATION

12 Generac®Power Systems, Inc.Section 3 – MaintenanceQUIETPACT™ 75D Recreational Vehicle Generator8. Screw the new filter on by hand, until its gasket

Pagina 7 - 1.5 SPECIFICATIONS

Section 3 – MaintenanceQUIETPACT™ 75D Recreational Vehicle GeneratorBe sure to reinstall the hex pipe cap tightly tothe spark arrestor cleanout pipe.

Pagina 8 - 1.5.5 ENGINE

14 Generac®Power Systems, Inc.Do not open or mutilate the battery. Releasedelectrolyte has been known to be harmful tothe skin and eyes, and to be tox

Pagina 9 - 2.1 GENERATOR CONTROL PANEL

Generac®Power Systems, Inc. 153.12 OUT-OF-SERVICE PROCEDURE3.12.1 REMOVAL FROM SERVICEPrepare the generator for storage as follows:1. Start the engine

Pagina 10 - 2.4 STARTING THE GENERATOR

3.13 SERVICE SCHEDULEATTENTION: It is recommended that all service work be performed by the nearest Generac Authorized Service Dealer.SYSTEM/COMPONEN

Pagina 11 - 2.7 PROTECTION SYSTEMS

PART II –INSTALLATIONINSTRUCTIONSONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!!DANGER

Pagina 12 - 2.8 ADDITIONAL INFORMATION

Generac®Power Systems, Inc.INTRODUCTIONThank you for purchasing this model of the QUIETPACT™ product line by Generac PowerSystems, Inc. This model is

Pagina 13 - AND/OR OIL FILTER

18 Generac®Power Systems, Inc.NOTICE TO INSTALLERThese Installation Instructions have been publishedby Generac to aid in the installation of the prod

Pagina 14 - 3.4 SPARK ARRESTOR MUFFLER

Generac®Power Systems, Inc. 19ELECTRICAL HAZARDS• The generator covered by this manual producesdangerous electrical voltages that can cause fatalelect

Pagina 15 - ACCESS PLATE

20 Generac®Power Systems, Inc.1.1 PURPOSE AND SCOPE OF THE MANUALThese Installation Instructions have been preparedespecially for the purpose of fami

Pagina 16 - 3.11 EXERCISING THE GENERATOR

Generac®Power Systems, Inc. 21Figure 1.2 – Major Features and DimensionsSection 1 – General InformationQUIETPACT™ 75D Recreational Vehicle GeneratorMa

Pagina 17 - 3.12 OUT-OF-SERVICE PROCEDURE

22 Generac®Power Systems, Inc.2.1 LOCATION AND SUPPORT2.1.1 GENERATOR LOCATIONThe most desirable location for the generator set isbetween the vehicle&

Pagina 18 - 3.13 SERVICE SCHEDULE

Generac®Power Systems, Inc. 232.1.4 GENERATOR RESTRAINTUse four 3/8"-16 hardened steel bolts (Grade 5) to fas-ten the generator to the supporting

Pagina 19 - INSTRUCTIONS

24 Generac®Power Systems, Inc.• Seams and joints of the galvanized steel (whetherused as a liner or for the compartment itself) mustbe lapped and mech

Pagina 20 - NOTICE TO INSTALLER

Generac®Power Systems, Inc. 25Figure 2.5 – Typical Noise Abatement2.2.4 COMPARTMENT FLOOR CUTOUTSProvide openings in the generator compartment forthe

Pagina 21 - EXPLOSION HAZARDS

26 Generac®Power Systems, Inc.2.3 COOLING AND VENTILATING AIRIt is absolutely essential that an adequate flow of airfor cooling, ventilation, and eng

Pagina 22 - Voltage

Generac®Power Systems, Inc. 27Figure 2.10 – Air Inlet Using DuctworkFigure 2.11 – Air Inlet in Vehicle Skirt2.3.3 COMPENSATING FOR RESTRICTIONSMateria

Pagina 23 - Power Systems, Inc. 21

Table of ContentsQUIETPACT™ 75D Recreational Vehicle GeneratorGenerac®Power Systems, Inc. 1Part I – Owner’s ManualIntroduction ...

Pagina 24 - 2.1 LOCATION AND SUPPORT

28 Generac®Power Systems, Inc.Because diesel fuels are less volatile than gasoline orgaseous fuels, they are considered safer from thestandpoint of st

Pagina 25 - 2.2 GENERATOR COMPARTMENTS

Generac®Power Systems, Inc. 292.5 EXHAUST SYSTEMThe generator exhaust system must be safely andproperly installed. Only approved exhaust systemparts m

Pagina 26 - 2.2.3 ACOUSTICS

30 Generac®Power Systems, Inc.• Use exhaust system parts recommended byGenerac. Using unapproved exhaust mufflers andexhaust system parts is the respo

Pagina 27 - Power Systems, Inc. 25

Generac®Power Systems, Inc. 312.6.3.1 Generator Coversion to 120 Volts Only — Dual CircuitsNOTE:Conversion of a QUIETPACT™ generator from"120/240

Pagina 28 - 2.3.1 GENERATOR AIRFLOW

32 Generac®Power Systems, Inc.2.6.4 CONDUITRoute the connections between the generator and thejunction box through approved, flexible conduit. Thefoll

Pagina 29 - 2.4 DIESEL FUEL SYSTEM

Generac®Power Systems, Inc. 332.7 BATTERY INSTALLATION2.7.1 RECOMMENDED BATTERYInstall a battery that meets the following require-ments:• The battery

Pagina 30 - 2.4.2.2 Flexible Fuel Line

34 Generac®Power Systems, Inc.2.7.4 BATTERY COMPARTMENTInstall the generator battery in its own, vented com-partment. Place the battery compartment aw

Pagina 31 - BEYOND THE COACH BODYWORK

Generac®Power Systems, Inc. 353.1 POST INSTALLATION TESTSThe generator set was factory-tested and adjusted. Itis not necessary to adjust the unit any

Pagina 32 - 2.6 ELECTRICAL CONNECTIONS

36 Generac®Power Systems, Inc.3.5 INSTALLATION CHECKLISTLOCATION AND SUPPORT❑ Generator is properly located.❑ Generator is properly supported.❑ Genera

Pagina 33 - Dual Circuits

Generac®Power Systems, Inc. 37Appendix 1 – TroubleshootingQUIETPACT™ 75D Recreational Vehicle GeneratorTROUBLESHOOTING GUIDEPROBLEM CAUSE CORRECTIONTh

Pagina 34 - 2.6.5 POWER SUPPLY CORD

2 Generac®Power Systems, Inc.Study these SAFETY RULES carefully beforeinstalling, operating, or servicing this equipment.Become familiar with this man

Pagina 35 - 2.7 BATTERY INSTALLATION

38 Generac®Power Systems, Inc.Appendix 2 – NotesQUIETPACT™ 75D Recreational Vehicle Generator

Pagina 36 - 2.8 OPTIONAL ACCESSORIES

Generac®Power Systems, Inc. 39Appendix 2 – NotesQUIETPACT™ 75D Recreational Vehicle Generator

Pagina 37 - 3.4 TESTING UNDER LOAD

40 Generac®Power Systems, Inc.Appendix 3 — Electrical DataQUIETPACT™ 75D Recreational Vehicle GeneratorElectrical Schematic – 120/240 VAC Output– Draw

Pagina 38 - 3.5 INSTALLATION CHECKLIST

Generac®Power Systems, Inc. 41Appendix 3 — Electrical DataQUIETPACT™ 75D Recreational Vehicle GeneratorElectrical Schematic – 120/240 VAC Output – Dra

Pagina 39 - TROUBLESHOOTING GUIDE

42 Generac®Power Systems, Inc.Appendix 3 — Electrical DataQUIETPACT™ 75D Recreational Vehicle GeneratorWiring Diagram 120/240 Dual Voltage– Drawing No

Pagina 40 - Appendix 2 – Notes

Generac®Power Systems, Inc. 43Appendix 3 — Electrical DataQUIETPACT™ 75D Recreational Vehicle GeneratorWiring Diagram 120 VAC– Drawing No. - 0D2793-B

Pagina 41

44 Generac®Power Systems, Inc.Appendix 4 — Exploded Views and Parts ListsQUIETPACT™ 75D Recreational Vehicle GeneratorEngine, Alternator Drive and Sta

Pagina 42 - Appendix 3 — Electrical Data

Generac®Power Systems, Inc. 45ITEM PART NO. QTY. DESCRIPTION1 0D2126 1 Base Frame Weldment2 0D2131 1 Door, Service Rear3 0C5088 1 Door, Service Front4

Pagina 43

46 Generac®Power Systems, Inc.Appendix 4 — Exploded Views and Parts ListsQUIETPACT™ 75D Recreational Vehicle GeneratorEnclosure – Drawing No. 0D2358-E

Pagina 44

Generac®Power Systems, Inc. 47ITEM PART NO. QTY. DESCRIPTION1 0C4551 1 Cover Plate, Scroll Weldment2 0C4550 1 Housing, Fan Scroll Weldment3 0C4552 1 F

Pagina 45

Generac®Power Systems, Inc. 3• When working on this equipment, remain alert atall times. Never work on the equipment whenphysically or mentally fatigu

Pagina 46 - Power Systems, Inc

48 Generac®Power Systems, Inc.Appendix 4 — Exploded Views and Parts ListsQUIETPACT™ 75D Recreational Vehicle GeneratorElectrical Enclosure Assembly –

Pagina 47 - Power Systems, Inc. 45

Generac®Power Systems, Inc. 49Appendix 4 — Exploded Views and Parts ListsQUIETPACT™ 75D Recreational Vehicle GeneratorIntake and Exhaust System – Draw

Pagina 48 - 46 Generac

50 Generac®Power Systems, Inc.TO GLOW PLUGS171717261082522612134419452830122712151220MOTOR BOLTTO STARTER16TO STARTER MOTOR61629231449721162718TO STAT

Pagina 49 - Power Systems, Inc. 47

Generac®Power Systems, Inc. 51Appendix 4 — Exploded Views and Parts ListsQUIETPACT™ 75D Recreational Vehicle GeneratorCustomer Controls Assembly – Dra

Pagina 50 - 48 Generac

52 Generac®Power Systems, Inc.Appendix 4 — Exploded Views and Parts ListsQUIETPACT™ 75D Recreational Vehicle Generator1.0 Liter Diesel Camshaft – Draw

Pagina 51 - Power Systems, Inc. 49

Generac®Power Systems, Inc. 53Appendix 4 — Exploded Views and Parts ListsQUIETPACT™ 75D Recreational Vehicle Generator1.0 Liter Diesel Cylinder Block–

Pagina 52 - 50 Generac

54 Generac®Power Systems, Inc.Appendix 4 — Exploded Views and Parts ListsQUIETPACT™ 75D Recreational Vehicle Generator1.0 Liter Diesel Cylinder Head –

Pagina 53 - Power Systems, Inc. 51

Generac®Power Systems, Inc. 55Appendix 4 — Exploded Views and Parts ListsQUIETPACT™ 75D Recreational Vehicle Generator1.0 Liter Diesel Crankshaft, Pis

Pagina 54 - 52 Generac

56 Generac®Power Systems, Inc.Appendix 4 — Exploded Views and Parts ListsQUIETPACT™ 75D Recreational Vehicle Generator1.0 Liter Diesel Oil Pump – Draw

Pagina 55 - Power Systems, Inc. 53

Generac®Power Systems, Inc. 57Appendix 4 — Exploded Views and Parts ListsQUIETPACT™ 75D Recreational Vehicle Generator1.0 Liter Diesel Rocker Arm Asse

Pagina 56 - 54 Generac

4 Generac®Power Systems, Inc.Section 1 – General InformationQUIETPACT™ 75D Recreational Vehicle GeneratorPlease record the following information from

Pagina 57 - Power Systems, Inc. 55

58 Generac®Power Systems, Inc.Appendix 4 — Exploded Views and Parts ListsQUIETPACT™ 75D Recreational Vehicle Generator1.0 Liter Diesel Injector Pump –

Pagina 58 - 56 Generac

Generac®Power Systems, Inc. 59Appendix 4 — Exploded Views and Parts ListsQUIETPACT™ 75D Recreational Vehicle Generator1.0 Liter Diesel Fuel Supply – D

Pagina 59 - Power Systems, Inc. 57

60 Generac®Power Systems, Inc.Appendix 4 — Exploded Views and Parts ListsQUIETPACT™ 75D Recreational Vehicle Generator1.0 Liter Diesel Timing and Gove

Pagina 60 - 58 Generac

Generac®Power Systems, Inc. 61Appendix 4 — Exploded Views and Parts ListsQUIETPACT™ 75D Recreational Vehicle Generator1.0 Liter Diesel Engine Block –

Pagina 61 - Power Systems, Inc. 59

62 Generac®Power Systems, Inc.Appendix 4 — Exploded Views and Parts ListsQUIETPACT™ 75D Recreational Vehicle Generator1.0 Liter Diesel Water Pump – Dr

Pagina 62 - 60 Generac

Generac®Power Systems, Inc. 63Appendix 5 — NotesQUIETPACT™ 75D Recreational Vehicle Generator

Pagina 63 - Power Systems, Inc. 61

64 Generac®Power Systems, Inc.Appendix 6 – WarrantyQUIETPACT™ 75D Recreational Vehicle GeneratorFEDERAL AND CALIFORNIA EMISSIONS CONTROL WARRANTY STAT

Pagina 64 - 62 Generac

Generac®Power Systems, Inc. 65Appendix 6 – WarrantyQUIETPACT™ 75D Recreational Vehicle GeneratorOBLIGATIONS AND RIGHTS OF THE MANUFACTURER AND OWNERTh

Pagina 65 - Appendix 5 — Notes

Part No. 0F4474 Revision 0 (04/06/05) Printed in U.S.A.Appendix 6 – WarrantyQUIETPACT™ 75D Recreational Vehicle GeneratorGENERAC POWER SYSTEMS’ THREE-

Pagina 66 - PARTS COVERED

Generac®Power Systems, Inc. 5Section 1 – General InformationQUIETPACT™ 75D Recreational Vehicle Generator1.2 GENERATOR APPLICABILITYThese generators h

Pagina 67 - OBTAINING WARRANTY SERVICE

6 Generac®Power Systems, Inc.Section 1 – General InformationQUIETPACT™ 75D Recreational Vehicle Generator1.5.2 FUEL CONSUMPTION (GAL/HR)1.5.3 ENGINE O

Pagina 68 - Revision 02.05

Generac®Power Systems, Inc. 7Section 2 – OperationQUIETPACT™ 75D Recreational Vehicle Generator2.1 GENERATOR CONTROL PANELThe following features are

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