Guardian-technologies 02010-2 Manuale Utente

Owner’s Manual andInstallation InstructionsAir-cooled RecreationalVehicle Generators • Model: 02010-2PRIMEPACT 50 • Model: 04164-3PRIMEPAC

8 Section 2 – OperationRecreational Vehicle Generator2.4 BEFORE STARTING THE ENGINENOTE:Instructions and information in this manual assume the gene

9Section 2 – OperationRecreational Vehicle GeneratorNOTE:If starting from the generator control panel, turn OFF loads by setting the generator’s mai

10 Section 2 – OperationRecreational Vehicle Generator2.8.1 DO NOT OVERLOAD THE GENERATORRead the rated wattage/amperage capacity of the gen-erator

112.9.4 OVERVOLTAGE PROTECTIONA solid-state voltage regulator (Figure 2.6) controls the generator’s AC output voltage. This regulator sup-plies an e

12 Section 3 – MaintenanceRecreational Vehicle GeneratorFigure 3.1 – Oil Maintenance Features3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTERChange t

Section 3 – MaintenanceRecreational Vehicle Generator5. Wrap the foam precleaner in a clean cloth and gently squeeze it dry.6. Saturate the foam pre

14 3.6 FUEL FILTER (GASOLINE ONLY)Remove and replace the fuel filter (Figure 3.5) once each year or every 100 hours of operation, whichever comes f

15DANGER Do not dispose of the battery in a fire. The bat-tery is capable of exploding. Storage batteries give off explosive hydrogen gas. This ga

16 3.13.2 RETURN TO SERVICETo return the unit to service after storage, proceed as follows:1. Check the tag on the engine for oil viscosity and clas

PART II –INSTALLATIONINSTRUCTIONSDANGERONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!

INTRODUCTIONThank you for purchasing this model manufac-tured by Generac Power Systems Inc. This model is designed and manufactured to supply electric

18 NOTICE TO INSTALLERThese Installation Instructions have been published by the manufacturer to aid in the installation of the products described in

19 ELECTRICAL HAZARDS The generator covered by this manual produces dangerous electrical voltages and can cause fatal electrical shock. Avoid cont

20 1.1 PURPOSE AND SCOPE OF THE MANUALThese Installation Instructions have been prepared especially for the purpose of familiarizing installers a

21Figure 1.2 – Major Features and Dimensions (Drawing 0F1127)Section 1 – General InformationRecreational Vehicle GeneratorOIL FILTEROIL DRAIN HOSESI

22 2.1 LOCATION AND SUPPORT2.1.1 GENERATOR LOCATIONThe most desirable location for the generator set is between the vehicle's main frame membe

232.1.4 GENERATOR RESTRAINTUse four 3/8"-16 hardened steel bolts (Grade 5) to fasten the generator to the supporting frame or the support tubin

24 If flexible metal conduit is used, it must be sealed internally at the end where it terminates inside the compartment’s electrical junction box. N

25Figure 2.7 – Typical Noise Abatement2.2.5 COMPARTMENT FLOOR CUTOUTSProvide openings in the generator compartment for the following items (Figure 2

26 2.3 COOLING AND VENTILATING AIRIt is absolutely essential that an adequate flow of air for cooling, ventilating and engine combustion be supplie

27Figure 2.12 – Air Inlet Using DuctworkFigure 2.13 – Air Inlet in Vehicle SkirtMINIMUMCLEARANCE1-1/2"VEHICLE FLOORVEHICLESKIRTAIRINLET2.3.3 C

Table of ContentsRecreational Vehicle Generator 1Part I – Owner’s ManualIntroduction ... Inside Front Cover Rea

28 2.4.1 FUEL TANKEither the generator must share the vehicle engine's fuel tank, or a separate fuel tank must be installed for the generator se

29Figure 2.15 – Typical Propane Gas Fuel System2.5.2 SOME IMPORTANT CONSIDERATIONSWhen installing an LP gas system, consider seriously the followin

30 The greater the airflow through the carburetor ven-turi, the lower the pressure at the venturi throat. The lower the pressure at the venturi throa

312.6.1 MUFFLERS AND SPARK ARRESTORSThis muffler meets code and standard requirements of the U.S. Forest Service. Use only mufflers and parts appro

32 2.7.2 WIRINGWiring should be of stranded copper to reduce the chance that vibration may cause breakage.Wire gauge size should be large enough to h

332.7.6 POWER SUPPLY CORDThe power supply cord must comply with all appli-cable codes, standards and regulations. It must be large enough to handle

34 2.8 BATTERY INSTALLATION2.8.1 RECOMMENDED BATTERYInstall a battery that meets the following require-ments:The battery must be a 12-volt, automot

352.9.1 REMOTE PANEL MODELSThe remote panels mount a rocker type start/stop switch, a “Generator Run” advisory lamp and an hourmeter. The hourmeter

3.5 INSTALLATION CHECKLISTLOCATION AND SUPPORT❑ Generator is properly located.❑ Generator is properly supported.❑ Generator is properly restraine

37Section 4 – TroubleshootingRecreational Vehicle GeneratorTROUBLESHOOTING GUIDEProblem Cause CorrectionThe engine will not crank. 1. Fuse blown

2 Study these SAFETY RULES carefully before install-ing, operating or servicing this equipment. Become familiar with this manual and with the unit. T

38 Section 5 — Electrical DataRecreational Vehicle GeneratorElectrical Schematic and Wiring Diagram – Drawing No. 0D1754-A

39Section 5 — Electrical DataRecreational Vehicle GeneratorElectrical Schematic and Wiring Diagram – Drawing No. 0D1754-A

40 1291202324252927685301615101718112214131921272628Section 6 — Exploded Views and Parts ListsRecreational Vehicle GeneratorRegulator (Model 02010-2)

41ITEM PART NO. QTY. DESCRIPTION 1 0D5694 1 CASTING, TWIN REGULATOR HOUSING 2 0F4795 4 SCREW PPHM SEMS M4-0.7 X 10 5 0F5022 1 SOLENOID COI

42 Section 6 — Exploded Views and Parts ListsRecreational Vehicle GeneratorBase and Pulleys (Model 04164-3) – Drawing No. 0F1124-C

43ITEM PART NO. QTY. DESCRIPTION 1 1 ASSEMBLY REGULATOR (SEE E.V. 0F1125) 2 048031M 2 #8 HOSE CLAMP 3 0F7065 16” HOSE, 1/2” I.D. PETR

44 Section 6 — Exploded Views and Parts ListsRecreational Vehicle GeneratorAlternator and Panel (Model 04164-3) – Drawing No. 0D1776-F

45ITEM PART NO. QTY. DESCRIPTION 1 0C9675 1 LOWER BEARING CARRIER 2 0A5649H 1 ROTOR ASSEM. 3 0A5646H 1 STATOR ASSEM. 4 073159 1 BALL BEARING 5

46 Section 6 — Exploded Views and Parts ListsRecreational Vehicle GeneratorEngine Sheet Metal (Model 02010-2 and 04164-3) – Drawing No. 0D1760-H

47Section 6 — Exploded Views and Parts ListsRecreational Vehicle GeneratorEngine Sheet Metal (Model 02010-2 and 04164-3) – Drawing No. 0D1760-HITEM

3Adequate, unobstructed flow of cooling and ven-tilating air is critical to correct generator opera-tion and is required to expel toxic fumes and fu

48 Section 6 — Exploded Views and Parts ListsRecreational Vehicle GeneratorGN-410 Engine (Model 02010-2 and 04164-3) – Drawing No. 0E9615-A

49Section 6 — Exploded Views and Parts ListsRecreational Vehicle GeneratorGN-410 Engine (Model 02010-2 and 04164-3) – Drawing No. 0E9615-AITEM PART

50 153241343341396573523633934382413141281727109404131232225414237211816201923029252811Section 6 — Exploded Views and Parts ListsRecreational Vehicle

51ITEM PART NO. QTY. DESCRIPTION 1 0A6532 1 MANIFOLD, INTAKE 2 091039 1 GASKET, MANIFOLD/HEAD 3 051753 1 HHCS-M6-1.0 X 40MM 4 0E7585 1

52 CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONSThe California Air Resources Board (CARB) and the Un

53EMISSION CONTROL SYSTEM WARRANTYEmission Control System Warranty (ECS Warranty) for 1997 and later model year engines:(a) Applicability: This warr

Part No. 0F1118 Revision F (10/23/07) Printed in U.S.A.Section 7 – WarrantyRecreational Vehicle GeneratorGENERAC POWER SYSTEMS’ THREE-YEAR LIMITED WAR

4 1. Generator Air Intake 2. Engine Start/Stop Switch 3. Fuse 4. Optional Remote Panel Receptacle (behind control panel) 5. Generator AC Outpu

5Section 1 – General InformationRecreational Vehicle Generator1.2 GENERATOR APPLICABILITYThese generators have been designed and manufac-tured for s

6 Section 1 – General InformationRecreational Vehicle Generator The manufacturer does not recommend using any gasoline containing alcohol (such as

7Section 2 – OperationRecreational Vehicle Generator2.1 GENERATOR CONTROL PANELThe following features are mounted on the generator control panel (